Film Forming and Calendering ModuleThe calendering module, as the core process equipment for dry electrodes, directly determines film quality. Mannster has developed market-driven solutions including: triple-roll calendering film formers, quadruple-roll composite film formers, quintuple-roll composite film formers, sextuple-roll composite film formers, and industry-first 14-roll double-sided calendering systems. The quintuple-roll unit currently deployed in our Dry Process Lab serves as the primary platform for internal and external dry process testing, research, and development—establishing the industry benchmark for precision film formation.
Fourteen-Roll Single-Sided Film Formation & Lamination Integrated MachineThe Fourteen-Roll Double-Dided Film Formation & Lamination Integrated Machine employs a parallel fourteen-roll continuous rolling technology. By precisely adjusting roll gaps, pressure, and temperature, multi-stage calendering and film forming are achieved. This technology enables efficient control over film thickness, ensures consistent product quality, and meets diverse production requirements.Detailed IntroductionProduct advantages
1、Precision Control: Adjusts gap, pressure, and temperature for accurate thickness and density control, ensuring consistent quality.
2、Patented Bearing Clearance Tech: Enables micron-level gap adjustment.
3、Patented Adaptive Gap Mechanism: Automatically balances bearing loads from tolerances, enhancing reliability and lifespan.
4、A/B-Side Closed-Loop Thickness Control: On-roll thickness measurement allows independent control of each side, improving quality.
Product Parameters
Six-Roll Single-Sided Film Formation & Lamination Integrated MachineThe Dry-Process Single-Sided Electrode Film Formation & LaminationIntegrated Machine is a highly efficient and automated production equipment for battery electrodes. It integrates essential functions including film forming, calendering, laminating, winding, and unwinding. Through precise control, it ensures uniformity and consistency of the electrodes. Furthermore, the device supports configuration upgrades, such as the addition of feeding modules and thickness measurement units, to further enhance production efficiency and product quality.Detailed IntroductionProduct advantages
1、Multi-Stage Calendering Technology: Utilizing three or more sets of calendering rolls, the gap between rolls is precisely controlled via servo motors to achieve progressive thinning and compaction of the film, enhancing density uniformity.
2、Tension and Edge Alignment System with Dancer Roll Tension Control: Tension during film travel is regulated through dancer rolls and tension rolls to prevent wrinkling or tearing.
Product Parameters
Five-Roll Single-Sided Film Formation & Lamination Integrated MachineThe Single-Side Film Laminating & Composite Integrated Machine integrates functions including unwinding, splicing, dancer roll control, tension measurement, active roll lamination, and automatic winding. It achieves efficient bonding of the current collector with the film, automatically winding the composite into appropriately sized electrode film rolls while ensuring precise and stable lamination throughout the process.Detailed IntroductionProduct advantages
1、Its integrated design makes the lamination process more compact and efficient, enhancing production efficiency.
2、Precise tension measurement and adjustment mechanisms ensure stable tension during lamination, preventing film deformation or wrinkling.
3、The automatic winding system accurately rolls the laminated film into appropriately sized electrode rolls, reducing operational complexity and manual errors.
Product Parameters
Four-Roll Film Forming MachineThe Four-Roll Experimental Film Formation & Thinning Machine is an integrated equipment used in dry process technology for film formation, thinning, and thermal lamination of electrode and electrolyte composite powders onto current collectors. It mainly consists of a frame unit, a roll pressing unit, and a gap adjustment unit. During operation, the electrode powder mixture passes through multiple heated rolls, where it is progressively calendered into a continuous film with precise thickness control, and is finnally thermally bonded onto the current collector.
Detailed IntroductionProduct advantages
1、Operation within a glovebox ensures higher safety.
2、Electric heating offers greater environmental friendliness and lower maintenance costs.
3、Excellent adaptability and flexibility: Capable of producing film sheets from different materials and thicknesses, meeting diverse market demands.
Product Parameters
Three-Roll Film Forming MachineThe three-roll system utilizes three coordinated rolls to apply controlled pressure and temperature, compressing the fibrillated material into a uniform thin layer. As the rolls rotate, the layer gradually cools and solidifies into a continuous film. The solidified film is then trimmed and wound into rolls by a take-up mechanism.Detailed IntroductionProduct advantages
1、The system uses three coordinated, oil-temperature-heated rolls to compress the material into a film, which is then edge-trimmed and wound, ensuring film continuity and quality.
2、Roll gap, roll temperature, and rotation speed are precisely adjustable; trim width is also adjustable.
3、The system supports automatic winding with tension monitoring, and allows adjustment of both winding speed and film tension.
Product Parameters
- Add：
NO.3, Zhukeng Third Industrial Zone, Jinniu East Road, Pingshan District, Shenzhen
- Tel：
0755-89369630
- Mob：
400-822-5968
- E-mail：
brand@sz-manst.com
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